Blind rivets are tubular and are supplied with a mandrel through the center. The rivet assembly is inserted into a hole drilled through the parts to be joined and a specially designed tool is used to draw the mandrel into the rivet. This expands the blind end of the rivet and then the mandrel snaps off. (A POP rivet is a brand name for blind rivets sold by Emhart Teknologies.) These types of blind rivets have non-locking mandrels and are avoided for critical structural joints because the mandrels may fall out, due to vibration or other reasons, leaving a hollow rivet that will have a significantly lower load carrying capability than solid rivets. Furthermore, because of the mandrel they are more prone to failure from corrosion and vibration. Unlike solid rivets, blind rivets can be inserted and fully installed in a joint from only one side of a part or structure, "blind" to the opposite side.
Prior to the adoption of blind rivets, installation of a solid rivet typically required two assemblers: one person with a rivet hammer on one side and a second person with a bucking bar on the other side. Seeking an alternative, inventors such as Carl Cherry and Lou Huck experimented with other techniques for expanding solid rivets. The blind rivet was developed by the United Shoe Machinery Corporation.
Due to this feature, blind rivets are mainly used when access to the joint is only available from one side. The rivet is placed in a pre-drilled hole and is set by pulling the mandrel head into the rivet body, expanding the rivet body and causing it to flare against the reverse side. As the head of the mandrel reaches the face of the blind side material, the pulling force is resisted, and at a predetermined force, the mandrel will snap at its break point, also called "Blind Setting". A tight joint formed by the rivet body remains, the head of the mandrel remains encapsulated at the blind side, although variations of this are available, and the mandrel stem is ejected.
Most blind rivets have limited use on aircraft and are never used for structural repairs. However, they are useful for temporarily lining up holes. In addition, some "home built" aircraft use blind rivets. They are available in flat head, countersunk head, and modified flush head with standard diameters of 1/8, 5/32 and 3/16 inch. Blind rivets are made from soft aluminum alloy, steel (including stainless steel), copper, and Monel.
Thanks for the post. I'm new to the blind settings, and this was helpful. Have you heard of the blind bolts here: http://www.abrafast.com/http/www.abrafast.com/blindbolts.aspx
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